Boiler Company SERIES 3 Specifications

InstallationOperationMaintenanceManualThermo-Dynamics Boiler CompanyROUTE 61 • P.O. BOX 325 • SCHUYLKILL HAVEN, PA 17972(570) 385-0731 FAX (570) 3

82) S boilers not equipped with a tankless coil are may be provided with a high limit aquastat control which should be set at 180°F by the installer.

95) Install pressure gauge in the port provided on the oil pump. Attach a length of 1/4" O.D. clear plastic tubing to the end of the bleed plug

10d. Follow the burner manufacturer’s instructions to adjust the air supply until a trace of smoke is recorded. At the trace of smoke level, measure

G) Check all refractory and gaskets for resilience and continuity. Replace damaged parts prior to re-assembling the unit.H) Reassemble the boiler.8)

A-1Troubleshooting GuideTROUBLE: BURNER DOES NOT STARTSOURCE PROCEDURE CAUSE REMEDYThermostat Check thermostat settings Thermostat set too low. Turn t

A-2TROUBLE: BURNER STARTS BUT DOES NOT ESTABLISH FLAME SOURCE PROCEDURE CAUSES REMEDYOil Check tank for oil. Empty tank. Fill tank. Supply Check for

A-3TROUBLE: BURNER FIRES, BUT THEN LOSES FLAMESOURCE PROCEDURE CAUSES REMEDYPoor Fire Inspect flame for stability. Unbalanced fire. Replace nozzle wi

A-4TROUBLE: BURNER FIRES BUT PULSATES SOURCE PROCEDURE CAUSES REMEDYDraft Take a draft reading. Draft Down drafts. Install vent cap. should be -.05”

A-5TROUBLE: INSUFFICIENT HEAT SOURCE PROCEDURE CAUSES REMEDYCirculator Check if circulator is opera- Coupling worn or broken. Replace coupling.tional

A-6TROUBLE: TOO MUCH HEAT SOURCE PROCEDURE CAUSES REMEDY Circulator Check to see if operating Circulator does not stop Repair operating control. contr

Service PolicyCongratulations on the purchase of your boiler. Here at Thermo-Dynamics Boiler Company we pride ourselves on the design

Appendix BBUILT INAIR SCOOPBOILER WATERSUPPLYTOVENTCOIL&ALTGAUGEASMETAGRETURNFRONTBOILER TUBE SECTIONCHAMBER SECTIONGFHCEDBARELIEF VALVEHYDRONIC R

MODELS S85 S100 S110 S125 S135 S150 STR-85 STR-100 STR-110IBR Firing Rate G.P.H. (Max.) .85 1.00 1.10 1.25 1.35 1.50 .85 1.00 1.10IBR Input (BTU/HR) 1

Appendix DFLUE OUTLETHYDRONIC SUPPLYAIR SCOOP VENTRELIEF VALVEALTERNATE RETURNRATING DECALEXTENDED TANKLESS COILASME TAGPRIMARY CONTROLHIGH SPEEDFLAME

Appendix EELECTRICAL DIAGRAM FOR S SERIES BOILERSTO CONNECT BURNER TO AQUASTAT(APPLIES TO BECKETT CHIMNEY VENT BURNERS)ELECTRICAL DIAGRAM FOR S SERIES

Appendix FINSTALLER/SERVICEMANModel Number S-125 S-135 S-150 Burner Type Riello Riello RielloBurner Model F5 F5 F5Nozzle Type 1.00 60A 1.10 60A 1.25 6

INSTALLER/SERVICEMANModel Number S-100Burner Type Beckett Carlin RielloBurner Model AFG EZ-1 F5Nozzle Type 0.75 80B 0.75 60A 0.75 60APump Pressure PSI

INSTALLER/SERVICEMANModel Number STR-85Burner Type Beckett Carlin RielloBurner Model AFG* EZ-1 F5Nozzle Type 0.65 80B 0.65 60A 0.65 60APump Pressure P

PARTS LIST(Designate boiler and burner model numbers on all orders.)Item No. Description Part No.1 Carlin EZ1 Burner 5422002 Riello 5F Burner 6"

SSeriesService Set-Up RecordsInitial Set Up12341. Date2. Model Number3. Firing Rate4. Pump Pressure Set 140 PSI5. CO6. "O" Smoke7. Gross Sta

ContentsSubject PageRead This First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Specif

2Read This First1. Installer must be a trained, experienced technician and should read all instructions before installation.2. Inspect the boiler,

310. The use of low sulfur No. 2 heating oil is highly recommended.11. Modification, substitution or elimination of factory equipped, supplied or spec

4A. Installation Instructions1) Place the boiler on a level floor, preferably raised and as close to the chimney as possible. The boiler must be inst

5kitchen or bathroom taps. High temperature water for a dishwasher may be obtained by piping as shown in the Installation Drawing. The nuts that sec

6FUEL UNITS/FUEL LINESFuel supply "level with" or "above" burner: A single stage fuel unit connected to the fuel sup-ply with a si

711) Connect the electric supply to the boiler as indicated on the wiring diagram. The wiring must be installed in accordance with the National Electr